REMOVING LIMITS.
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CUSTOM THERMOFORMING

A better way to custom manufacture plastics.

An effective thermoform should; look good, catch the buyer’s attention, be functional and protect your product. Additionally, all these considerations and more, need to accommodate the budget and be designed to meet your specific requirements.

Trust Deufol's team, with several decades of experience, to innovate, engineer and produce high quality custom thermoformed parts using advanced thin gauge pressure forming for your next packaging project.

When you work with us, you get experienced engineering staff, the highest quality in the business, quicker turn-around, in-house custom design and machining centers available to solve your next packaging challenge. We has a proven track record converting injection molded components to thermoformed solutions in the following industries:

  • Automotive
  • Medical
  • Aerospace application
  • Electronic components

Whether your project requires dozens or millions of thermoformed parts, Deufol has the capabilities to meet your needs. Let's get started, we'd love to quote your next project

Request a Consultation

What is Thermoforming?

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Thermoforming works by drawing hot thermoplastic sheets around a mold. Next, any remaining air is sucked out to ensure consistent definition. The 

product is then taken off the mold and excess plastic is trimmed and recycled. Thermoforming is ideal for custom trays, packaging, panels and housings.

This fast and inexpensive technology requires less lead time and has lower tooling costs than injection molding. Although thermoforming has some design limitations, it offers a wide variety of materials and provides excellent value for compatible projects.

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Packages Offered

  • Clamshell
  • Blister
  • Tri-Fold
  • Warehouse Club
  • RF Sealed
  • Material Handling Trays
  • POP Display
  • Interactive
  • Carton Inserts
  • Clamshell
  • Custom & Innovative Designs

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Package Engineering

Comprehensive In-House Services Offered:
  • Package Design & Engineering
  • Prototype and Production Tooling
  • Experienced Designers
  • Software utilized:
    • AutoCad
    • Pro/Engineer
    • Solidworks

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Equipment

  • State of the Art Facility
  • In-house Design & Tooling Dept
  • 5 Inline Sencorp Pressure Formers
    • Max Area 30” x 35” x 4.5” Deep
  • 5 Machine Tooling Centers
  • On/Off Line Match Metal Die Cutting
  • 3D Imaging & Prototype Sampling
    • Max Area 30” x 35”
Production Tooling Processes Utilized:
  • Aluminum Forming Tool
  • Assist Ring or Assist Plug
  • Cutting Die
  • Cut Anvil
  • Stripper
  • Stacker
  • Match Metal Cutting

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Materials

  • Clear, Tinted, Untinted, Natural
  • PMS Color Matching, High Gloss, Anti-Static & Static Dissapative
  • .0075” - .060” Thickness
    • PVC: Poly Vinyl Chloride
    • Utility High Impact Polystyrene
    • Virgin High Impact Polystyrene
    • ABS – Acrylonitrile Butadiene Styrene
    • HDPE – High Density Polyethylene
    • LDPE – Low Density Polyethylene
    • RPET / PET – Recycled and Non Polyethylene Terephthalate
    • PETG – Polyethylene Terephthalate Glycol
    • PP – Polypropylene
    • PE - Polyethylene
    • PLA – Polylactic Acid

  • Blister Face Seal Garden Tool
  • Blister Face Seal Thermoform Baby
  • Clamshell Hanging Consumer Goods
  • Thermoform Clamshell Kitting Household Repair
  • Thermoform Clamshell Window Packaging
  • Thermoform Face Seal Blisters
  • Thermoform Tri-Fold Stand-Up Package Automotive
  • Thermoforming
  • Deufol - Thermoforming
  • Deufol - Thermoforming
  • Thermoforming
  • Deufol Thermoforming

4 REASONS YOU SHOULD WORK WITH US


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CUSTOM DESIGNED PACKAGES AND PROCESSES
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Equipped with AutoCAD, Pro/Engineer, Solidworks and 3D imaging, the Deufol team is capable of developing the most economical thermoform package for not only your product but the market as well.

THERMOFORMING EXPERIENCE DEUFOL
IN-HOUSE ENGINEERING AND MACHINE SHOP
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Deufol’s in-house tooling department engineers and builds custom thermoform tooling eliminating outsourcing costs and time.

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WORLD CLASS QUALITY AND PROCESS CONTROL
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Deufol applies process controls ensuring quality production utilizing QAKE/ISO as our baseline quality system. We can develop a custom quality system to match your industry specifications.

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20 YEARS OF EXPERIENCE MAKING RELATIONSHIPS
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